{"id":24312,"date":"2024-01-13T12:12:50","date_gmt":"2024-01-13T11:12:50","guid":{"rendered":"https:\/\/www.intellias.com\/?p=24312"},"modified":"2024-08-12T02:39:58","modified_gmt":"2024-08-12T00:39:58","slug":"creating-digital-replicas-using-iot-how-digital-twin-technology-works-in-practice","status":"publish","type":"blog","link":"https:\/\/intellias.com\/creating-digital-replicas-using-iot-how-digital-twin-technology-works-in-practice\/","title":{"rendered":"13 Practical Digital Twin Applications & Use Cases by Industry"},"content":{"rendered":"
Picture having the ability to digitally replicate any physical object, process, system, or environment. This is precisely what digital twin applications offer. They emerge as a potent tool for thriving in times of economic uncertainty, where businesses must innovate without the heavy burden of research and development costs to stay competitive.<\/p>\n
These applications leverage IoT sensors, machine learning, cloud computing, mobility, and more to provide real-time insights into the state of your physical assets. Think about being able to predict the outcome of changes before you make them, avoiding costly disruptions to your operations.<\/p>\n
Digital twin use cases span industries from aerospace and automotive to retail and energy, construction and logistics, healthcare, and insurance. Let’s explore the practical use of digital twins, helping businesses meet cost-efficiency and rise above the challenges of today’s economy.<\/p>\n
<\/p>\n
NASA and Boeing are two prime examples that use the applications of digital twin. NASA has been twinning since the Apollo missions in the 1960s, where the engineers in the control center in Houston had a complete copy of the spacecraft at their disposal and could test any alterations on this twin model before advising the crew in flight.<\/p>\n
John Wickers, a NASA executive and engineer, introduced the term \u201cdigital twin\u201d back in 2010. At the time, the technology was immature, but the recent proliferation of ML\/AI, IoT sensors, and cloud computing has made practical digital twin use cases possible.<\/p>\n
Boeing uses digital twinning for a variety of purposes:<\/p>\n
Complete Digital Twin Technology Guide<\/p>\n
According to Research and Markets survey<\/a> results, 75% of aerospace industry executives state they are in different stages of implementing digital twin technology in their operations.<\/p>\n A practical use case: Boeing has safety limitations for carrying no more than 79,000<\/a> kilograms of cargo on average in its 737-800 model. The Challenge Advisory<\/a> company decided to explore how much above the average this weight can go. Using digital twin technology, they were able to increase that limit by 23% safely \u2014 which is a huge deal for all airlines flying these vessels.<\/p>\n The same principle applies here \u2014 creating conceptual architecture designs using digital twin tools enables architects and engineers to thoroughly test and predict the performance of a real-world building before the first brick is laid. Most importantly, a digital twin application creates a collaborative environment where stakeholders can easily visualize their ideas and get real-time feedback so the whole team is on the same page.<\/p>\n IntelliTwin<\/p>\n After the building is constructed, the facility management begins, and this is where digital twins shine again. By continuously exchanging data with their physical twin, digital models can highlight any discrepancy in operations, thus simplifying maintenance and reducing the risk of costly outages or crashes.<\/p>\n An example is the urban architectural project \u2014 Suzhou Center<\/a>, where architects and developers harnessed digital twin innovation to simulate complex structural behavior, optimize energy usage, and monitor environmental factors. This resulted in a sustainable and visually stunning building.<\/p>\n Explore real-life digital technology applications across real estate, architecture design, and facility management<\/p>\n Similarly, digital twinning of vehicle parts and systems helps shorten the design cycle, speed up the development of new models, simplify driver and technician training, and ease maintenance. However, the key advantage of digital twins usage in the automotive industry lies in identifying and addressing potential issues before they arise, saving OEMs a ton of time and money.<\/p>\n Let\u2019s take a look at digital twin use cases in the automotive industry and how they help achieve this result:<\/p>\n <\/p>\n Source: MDPI<\/a><\/em><\/p>\n These automotive use cases highlight a silent revolution in the automotive industry happening right now. Digital twins enable OEMs to simulate and emulate the car\u2019s behavior in different road conditions, form detailed response scenarios, and better train autonomous driving algorithms to minimize the risk of crashes on the road.<\/p>\n Intellias automotive case studies: from autonomous driving to design and marketing enablement<\/p>\n The advantages of this are so enormous that all major OEMs are racing to reap the benefits. BMW, Mercedes, Volvo, GE, and Toyota have heavily invested in integrating digital twinning into their workflows when creating electric and autonomous vehicles. As a result, the global value of the digital twin market is expected to grow from $9.5 Bn in 2022 to $72+ Bn in 2032<\/a>, growing at a CAGR of 22.5% annually, according to a Future Market Insights forecast. The automotive industry will account for at least 15% of the market share.<\/p>\n Before the introduction of digital twins, much of the BIM (building information modeling) data was inaccessible at construction sites. However, with digital twin applications in construction, it becomes accessible through any mobile device. This simplifies communication between the office and the construction site, allowing stakeholders to address design inconsistencies in real time, preventing costly rework.<\/p>\n All in all, combining digital twins with BIM and AR enables much safer and smoother construction, on top of promoting its sustainability<\/a> and reduces the need for costly reworks, as potential issues can be flagged and addressed promptly.<\/p>\n <\/p>\n Running energy and utility facilities<\/a> becomes much easier with digital twins. As this infrastructure gets increasingly equipped with smart sensors, it provides a ton of insights to ensure data-driven decision-making, timely adjustments, and optimal resource allocation.<\/p>\n Here are some digital twins use cases in the energy industry:<\/p>\n Energy and utility companies using digital twins can have a shared, cohesive, and collaborative environment, simplifying the management of their physical assets. This brings us to the practical implementation<\/a> of the smart cities concept, which we will discuss below.<\/p>\n According to ABI Research, 500 digital urban twins<\/a> are expected to be operational by 2025. Every city planning to attract investments and ensure a sustainable future for its inhabitants will benefit significantly from digital twin technology implementation.<\/p>\n Technological impact of digital twins on the smart city concept <\/strong><\/p>\n <\/p>\n Below are the most prominent use cases for infrastructure purposes and the smart city realm:<\/p>\n This transformative technology empowers city officials and policymakers to gain invaluable insights into traffic flow patterns, identify potential infrastructure bottlenecks, analyze population mobility trends, and much more.<\/p>\n Cloud Transportation Software for Routing and Smart City Planning<\/p>\n Much like businesses harness the benefits of digital twin technology applications across their operations, governments too can leverage its potential to enhance their various functions.<\/p>\n As previously explored in sections covering use cases for construction, architecture and design, infrastructure and smart city management, as well as the automotive industry, a digital twin use case finds application in both private and governmental realms, making processes more efficient and data-driven<\/p>\n However, it’s crucial to spotlight additional ways in which governments can harness the power of digital twins:<\/p>\n In Germany, as an illustration of the latter, government authorities<\/a> harness advanced surveying technologies such as LIDAR to analyze soil quality, examine flora conditions, and gauge the extent of agricultural activity or soil pollution.<\/p>\n In a nutshell, digital twins can help government agencies improve governance, deliver better public services, and enhance the quality of life for citizens.<\/p>\n Transform with expert eLearning solutions that are applied across sectors<\/p>\n The COVID-19 pandemic spurred luxury brands to transform their customer service. When brick-and-mortar branches were closed, online shopping remained the only option. Digital twinning enables the shopping experience on a whole other level \u2014 from live 3D configuration tools to virtual try-on experiences.<\/p>\n Redefine quality experience with Intellias real-life retail use cases<\/p>\n Luxury brands and retailers can benefit from digital twin tools through:<\/p>\n LVMH, a luxury conglomerate, used digital twins<\/a> to create a virtual try-on experience. By combining artificial vision and digital twins, customers could try on luxury apparel and accessories virtually, gaining confidence in their choices.<\/p>\n <\/p>\n The digital twin applications in manufacturing are one of the prominent domains of digital twin implementation. As of now, 93% of industry leaders using AI in some form<\/a>. Given the significant investment in high-cost, high-yield machinery for production, the manufacturing sector greatly profits from transparent and projectable product design, predictive maintenance, shop floor efficiency optimization, robotics, and edge analytics.<\/p>\n Below are the most widespread use cases in manufacturing:<\/p>\nArchitecture and design<\/h3>\n
Automotive industry<\/h2>\n
\n
Construction<\/h2>\n
Energy and utilities<\/h2>\n
\n
Smart cities and infrastructure<\/h2>\n
\n
Government<\/h2>\n
\n
Luxury branding and retail<\/h2>\n
\n
Manufacturing<\/h2>\n
\n